Product Details

TBR Bead winding system is mainly used for the bead production with various cross-sectional shapes such as regular hexagons, left oblique hexagon, right oblique hexagon, and heptagon.


Technical support

1. Stable wire storage device(accumulator): The length of the stored wire is detected and controlled accurately by magnetostrictive displacement sensor. The wire storage is tightened by an independent traction cylinder to ensure the stable tension.

2. The drive equipment of the entire line are hung on the Ethernet network, which is convenient for the future maintenance and integration with other systems.

3. Eliminating internal drooping: Each set of winding chuck mold is equipped with wire clamp rotating device to prevent internal drooping of the formed bead.

4. Optional with online fully automatic flippering machine, achieving the full automatic operation from bead forming to bead flippering.

5. Equipped with wire breakage alarm and automatic lock up, wire shortage alarm and emergency stop function, ensuring the safety and reliability of equipment and personnel working environment. The equipment has passed CE(Europe) and UL(USA) certification.


Technical parameters

Model

DLF-BWL-SH4

DLF-BWL-SH3

DLF-BWL-SH2

Applicable specification

15"-24.5"

15"-24.5"

15"-24.5"

Number of beads at one time

4

3

2

Wire coating thickness

Bare wire +0.25mm/+0.4mm/+0.5mm

Bare wire +0.25mm/+0.4mm/+0.5mm

Bare wire +0.25mm/+0.4mm/+0.5mm

Wire coating thickness tolerance

±0.05mm

±0.05mm

±0.05mm

Max. Bead width

19 strands(34.2mm)

19 strands(34.2mm)

19 strands(34.2mm)

Max. Wire arrangement height

16 strands(28.8mm)

16 strands(28.8mm)

16 strands(28.8mm)

Winding former speed

220rpm

220rpm

220rpm

Bead dimension accuracy


Bead inner diameter tolerance

±0.15mm

±0.15mm

±0.15mm

Adjustment range of bead inner diameter

±3mm

±3mm

±3mm

Bead width accuracy

±0.30mm

±0.3mm

±0.3mm

Bead height accuracy

±0.30mm

±0.3mm

±0.3mm

Bead base width accuracy

±0.30mm

±0.3mm

±0.3mm

Bead base angle tolerance

±0.1°

±0.1°

±0.1°

Bead splicing length

0~10mm (Adjustable)

0~10mm (Adjustable)

0~10mm (Adjustable)

Mechanical accuracy of winding chuck


End runout accuracy

±0.20mm

±0.20mm

±0.20mm

Redial runout accuracy

±0.25mm

±0.25mm

±0.25mm

Repeated accuracy of radial diameter

±0.05mm

±0.05mm

±0.05mm


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Required Quantity:

008618661868111