Qingdao Delphy Technology Development Co., LTD. is a professional equipment sales&service company built by professional marketing and R&D team in the tire equipment industry. Oriented by the realization of zero distance between the production process and the intelligent equipment needed, Qingdao Delphy Technology Development Co., LTD. aims to permanently improve market competitiveness and bring new profit growth points for clients.
Recently, The Hydraulic curing press for PCR/TBR produced by Qingdao Delphy Technology Development Co., LTD. has been welcomed by the market and obtained the customers affirmation and high praise.
Hydraulic curing press for PCR/TBR is a high-precision, full-servo controlled tire curing press, to adapt the requirements of intelligent tire factories for high-precision control of tire curing process, such as tire loading, shaping, curing, tire unloading, inflation, cooling and inflation shaping.
Hydraulic curing press for PCR/TBR is characterized by its auxiliary time within 60 seconds and full servo control.
Hydraulic curing press for PCR/TBR has many Highlights as follows:
1. Automation: The Hydraulic curing press for PCR/TBR adopts PLC control, the automation of the whole curing process can be realized.
2. High precision: Full servo control realizes zero error of moving parts.
3. Low energy consumption: The Hydraulic curing press for PCR/TBR adopts integrated pipeline layout, energy saving more than 30%.
4. High efficiency：Taking 205/55R17 as an example (New Continental tire). Frame type: 56-58pcs per shift. Balance type: 54-56pcs, ours: 66-68pcs. Our curing time: 13m&30s. You can make an additional 28 to 32 pieces every 24 hours. Balance type: 162-166pcs. frame type: 164-168pcs, and ours 198pcs，17% increased in effiency. Under the same production capacity, the number of curing press decreases, further reducing energy consumption and factory area.
5. Easy maintenance.
6. Curing bladder vacuuming system: Normally, the industry sets the waiting time for bladder vacuuming is about 30 seconds. After equipped with a laser detector in our plant, the size of the outer diameter of the bladder can be detected to provide timely feedback on the vacuum status of the bladder. If the detection status is normal, the manipulator will load the tire for curing instead of waiting for 30 seconds, which greatly reduces the waiting time and improves production efficiency.
7. The curing bladder vacuuming system equipped with cooling pipe is available for the factory of vacuuming slowly to faster up the vacuuming speed.
Hydraulic curing press for PCR/TBR consists of Main body, Loader assembly unit, Unloader assembly unit, Green tire holder, Hydraulic PCl, Hydraulic unit, Electrical control, Electrical control, etc.
lMain body of Hydraulic curing press for PCR/TBR
The structure of press is column type with groove locking. The lower platform is fixed on special rack. The column is assembled in lower platform. The upper platform moves up and down along the column. After each time of opening the mold, driven by the hydraulic cylinder the upper platform rises along the column, and after reaching the top, the upper platform is locked by lock ring. When curing the tire, the upper platform moves down and is locked by lock ring in the setting position , then press start to cure tire.
lHeating platen of Hydraulic curing press for PCR/TBR
The heating platen is processed by surface grinding, the precision is higher and the heat transfer efficiency is stable. The parallelism of the upper and lower heating platen can be controlled within 0.2mm (National standard 0.5mm), and the average temperature tolerance of the heating platen can be controlled at about ±1℃.
lTire loader manipulator of Hydraulic curing press for PCR/TBR
The tire loader manipulator is fully servo driven, eliminating all traditional air/oil cylinders.Accurate positioning and smooth transmission. Solved problems such as oil leakage and vibration in traditional air/oil cylinders. The lifting, rotation, and tire gripping are all driven by servo motors, with controllable speed, angle, torque, and tension, effectively avoiding problems such as collision, shaking, and tire bead damage. Replace the tire specifications and set all parameters in a formulaic manner, without the need for manual adjustment.
lTire unloader manipulator of Hydraulic curing press for PCR/TBR
The tire unloader manipulator is fully servo driven, eliminating all traditional air/oil cylinders. Accurate positioning and smooth transmission. Solved problems such as oil leakage and vibration in traditional gas/oil cylinders. The lifting, rotation, and tire gripping are all driven by servo motors, with controllable speed, angle, torque, and tension, effectively avoiding problems such as collision, shaking, and tire bead damage. Replace the tire specifications and set all parameters in a formulaic manner, without the need for manual adjustment.
lGreen tire holder
Three-station tire holder device. It adopts vertical lotus type which can realize three-station operation in limited plane space and ensure the use of multiple stations without taking up the plane space. It can also provide convenience for installing truss robot in tire factory later (can shorten the truss robot telescopic stroke). Single station,double station and three station green tire stands could be customized.
lHydraulic PCl
Patented PCI, compact structure. The solution eliminates the movement and rotation of the conventional PCI body, greatly reduces the number of moving mechanical part and ease of maintenance.
lHydraulic system
Hydraulic station adopts electro-hydraulic servo, the movement of the left and right molds are synchronous and the transmission is stable. Cancel all traditional one-way throttle valves and replace easily damaged proportional valves.
lThermal integration pipeline
Advantages of integrated value group products:
1. Energy saving, environmental protection, small footprint, easy maintenance, good pressure holding effect, not easy to leak, improving production efficiency.
2. The integrated value block is compact and the equipment layout area is reduced.
3. The number of joints in the pipeline is reduced, the seal is more reliable, the pipeline is prevented from leaking, ensuring the curing quality.
You are welcome to let us know any of your need. Our email address
is info@delphygroup.com. Qingdao Delphy Technology Development Co., LTD. Is always at your service.
